Engineering Design Services for e-Motors

Toshiba offers unique automotive motor designs that meet diverse requirements such as high output, high efficiency, low noise, and compact, lightweight construction. Leveraging over 30 years of experience in mass-producing automotive motors, Toshiba provides tailored solutions to meet each customer’s needs. From initial concept development to design, prototyping, evaluation, and mass production, Toshiba offers comprehensive support throughout all development phases. Our automotive motors are designed to withstand harsh environments, including extreme temperatures, vibrations, shocks, humidity, and contamination. We are equipped to assist with both current and next-generation motor design and manufacturing challenges.

Overview

e-Motor Designing:

Design and develop automotive e-motors tailored to specific applications with the drawing provided.

 

Quality Improvement:

Implement quality control processes to enhance product reliability and performance for e-Motor mass production.

 

Mass Production Launch:

Manage the transition from prototype to mass production, ensuring efficient and cost-effective manufacturing.

Insulated Bearings

  • An electric motor operating on an adjustable speed drive is at risk for premature bearing failure caused by stray currents. Experience indicates using insulated bearings on both ends of the motors is the most effective way to protect the motor from destructive currents. A high level of bearing protection is especially beneficial in applications where motor maintenance and replacement are difficult.
  • Extended Horsepower Capability

  • Extended horsepower capability allows a smaller motor to run at a higher horsepower than its baseline depending on the application requirements. This provides motor users potential cost savings while achieving the same motor performance.
  • Insulation with Wide Thermal Capability

  • Critical cooling motors utilize many Class H insulation materials in its winding designs, which provides increased thermal protection. These motors operate with a very low temperature rise at rated conditions, giving them a wide thermal margin and extended motor life.
  • Low Vibration

  • A vibration level exceeding NEMA MG1 requirements provides stability and durability by prolonging motor and bearing life and helping to reduce downtime.
  • Specifications

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